ADI Voyager4 EV-CBM-VOYAGER4-1Z Wireless Vibration Assessment Kit - Mechanical Structure Design

Embedded Development Boards, Kits, Programmers
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This article will discuss the mechanical form and structure of the ADI Voyager4 EV-CBM-VOYAGER4-1Z Wireless Vibration Assessment Kit

Its structural design is closely centered around the requirements of industrial wireless monitoring, integrating multiple modules to work together. This kit is a complete low-power vibration monitoring platform that allows designers to quickly deploy wireless solutions to devices or test fixtures. It can detect abnormal motor behaviors through edge AI algorithms and trigger diagnostic and maintenance requests.

ADI wireless vibration sensor kit EV-CBM-VOYAGER4-1Z
ADI wireless vibration sensor kit EV-CBM-VOYAGER4-1Z500×721 48.5 KB

The EV-CBM-VOYAGER4-1Z Voyager4 Wireless Vibration Evaluation Kit allows designers to quickly deploy a wireless edge AI monitoring solution to a machine or test setup. (Image source: Analog Devices)

Mechanical Structure Design

  • Physical Dimensions: The device’s diameter is 46mm, its height is 77mm, and the bottom is equipped with M6 threaded holes or adhesive mounting methods for easy fixation to the motor housing.
  • Materials: The device’s base is aluminum and the top cover is ABS plastic. The aluminum structure enhances heat dissipation and reduces vibration interference, while the plastic top cover allows for BLE antenna signals.
  • PCB Layout: The BLE and AI modules are vertically installed, and the battery is fixed to the bracket. The sensor and power board are close to the vibration source to ensure the most accurate data collection feasible.

Related Part Numbers:

ADI Voyager4 EV-CBM-VOYAGER4-1Z Wireless Vibration Assessment Kit

  • MEMS Accelerometers
    • ADXL382: A 16-bit, 8kHz bandwidth three-axis digital accelerometer for high-precision vibration data collection (such as bearing fault detection).
    • ADXL367: A 14-bit, 100Hz low-power three-axis accelerometer responsible for monitoring vibration events in low-power scenarios and waking up the system.
  • Microcontrollers and Edge AI Processing
    • MAX32666: A microcontroller integrated with BLE 5.3, responsible for wireless data transmission and system control.
    • MAX78000: An edge AI processor with a built-in hardware CNN accelerator, realizing local vibration anomaly detection and reducing the need for data upload.
  • Power Management Modules
    • MAX20335: A load switch to optimize system power consumption.
    • MAX17262: A battery charge monitoring chip that provides real-time feedback on battery health status.
    • MAX38642: A power management IC that supports flexible power supply schemes.