Possible causes and countermeasures when Photomicrosensors have cracks around the screw holes

Question:

Some Photomicrosensors have cracks around the screw mounting holes. Please advise possible causes and countermeasures.

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Answer:

Cracks and chipping near the mounting holes of the housing screws of Photomicrosensors are presumed to be caused by deterioration in the properties of the housing material due to oil and/or chemicals, in addition to mechanical stress.

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Explanation:

In the case of built-in type Photomicrosensors, cracks in the vicinity of screw mounting holes are generally considered to be caused by the following.

  1. Screwed with a torque exceeding the specified value.
  2. The mounting loosened and rattled due to vibration and/or impact, and mechanical stress concentrated around the screw mounting hole of the housing.
  3. Cutting oil adhering to screws and mounting brackets.
  4. Organic solvents and other chemicals are used for cleaning.

Polycarbonate is used as the housing material for most of Omron’s Photomicrosensors. Please note that the following chemicals may cause degradation of properties of polycarbonate.

Gasoline
thinners
toluene
cyclohexane
tetrachloroethane
cyclohexanone
trichloroethylene
acetone
xylene
benzene
turpentine oil
chloroform
formalin
ammonia
caustic oils
cutting oils
etc.

In particular, cutting oil attached to screws and mounting brackets may be easily overlooked.
For other notes related to Photomicrosensors, see Photomicrosensors Precautions

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Product category

Sensors Photomicro Sensors


Classification

Trouble shootings


Related keywords

Optical Sensor
Trouble Shooting
Crack
Screwing Torque
Polycarbonate
Chemical Resistivity
Cutting Oil
Vibration
Impact

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