Thermal Cutoffs (Thermal Fuses)

This Product Selection Guide contains information to help select products in the Thermal Cutoffs category on DigiKey.com

Thermal Cutoffs (Thermal Fuses) are devices designed to keep components safe in situations when an excessive temperature occurs. When the rated functioning temperature of the thermal cutoff is exceeded, the device will fail open in the electrical circuit, breaking the flow of current.


SelectionCharacteristics

Type: The construction method used for the cutoff, indicating if it’s a reusable breaker or a one-and-done fuse.

Holding Temperature: The maximum allowable device temperature under normal (non-fault) conditions.

Rated Functioning Temperature: The temperature at which a TCO is rated to open, with no load current present.

Reset Temperature: For resettable devices, the temperature at which the device is specified to revert back to its non-fault mode.

Voltage Rating - AC: Indicates the maximum AC voltage at which a device is certified for operation.

Voltage Rating - DC: Indicates the maximum DC voltage at which a device is certified for operation.

Current Rating (Amps): Indicates the maximum current value at which a device is certified for operation.

Approval Agency: An indication that the product meets the minimum safety standards of an approving agency. These agencies are either government entities or private third-party labs that protect consumer safety.

Maximum Temperature Limit: The highest temperature that an opened/tripped device can withstand for a specified time without improperly re-closing.

Package / Case: Indicates the type of protective case used on an electronic component to allow easy handling, installation, and protection. This selection was determined to be the closest industry standard applicable to the suppliers device packaging. Typically it is best to check the actual dimensions from the datasheet rather than depend on this terminology when designing your circuit.

ProductExamples

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MFR PART # SDF DF128S
DIGIKEY PART # 317-1133-ND
MANUFACTURER Cantherm
DESCRIPTION Thermal Cutoff (TCO) AC DC 10 A 128°C (262°F) Axial
DATASHEET Click Here

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MFR PART # SA77SB0
DIGIKEY PART # SA77SB0TR-ND - Tape & Reel (TR)
MANUFACTURER Bourns Inc.
DESCRIPTION Thermal Cutoff (TCO) AC DC 25 A 77°C (171°F) Nonstandard
DATASHEET Click Here

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MFR PART # MHP-TAM6-9-72
DIGIKEY PART # MHP-TAM6-9-72-ND
MANUFACTURER Littelfuse Inc.
DESCRIPTION Thermal Cutoff (TCO) AC DC 12 A 72°C (162°F) Nonstandard
DATASHEET Click Here

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MFR PART # 3-104-514
DIGIKEY PART # 486-4149-2-ND - Tape & Reel (TR)
MANUFACTURER SCHURTER Inc.
DESCRIPTION Thermal Cutoff (TCO) AC DC 2-SMD, No Lead
DATASHEET Click Here

MediaLinks

Product Training Modules
TCO Overview - Cantherm

TechForum
Correct Thermal Cutoff Installation
Holding Temp vs Functioning Temp in Thermal Cutoffs
Cantherm SDF Series Thermal Cutoffs Soldering Caution

If you have any general questions on the specifications for selecting Thermal Cutoffs, please reply using the button below. If you have questions on specific Thermal Cutoffs please post those questions in the Circuit Protection category.

Hello,

I was looking for a thermal fuse which would be used in a 24V DC application.
Since the DC voltage rated options are limited, I wanted to know how acceptable it would be to use a thermal fuse rated at a maximum of 250V AC (which doesn’t list any DC rating).
I was looking into models similar to this one: Digikey ref. 317-1126-ND.

Any help would be very much appreciated,
Thanks in advance,

Paul Sojo

I would not recommend using a DC thermal fuse in place of one that is rated for AC.

We have a small selection of DC rated thermal cutoff’s, take a look at this link.