The Molex Picoflex® IDT connector 0903270308 assembly

How to assemble this connector and ribbon cable correctly? Where should the force from the contacts side be applied - to the connector body or directly to the contacts? Is there any special device required for this?

Hi @serg.malkin ,

Welcome to our TechForum.

Where to Apply Force

  • Apply force to the connector body, not directly to the contacts.
  • The contacts are delicate and designed to pierce the insulation of the ribbon cable when compressed. Applying force directly to them can bend or damage them.
  • Use a flat press surface or a dedicated tool to ensure even pressure across the connector.

:hammer_and_wrench: Recommended Tooling

Molex specifies several tools for proper assembly:

  1. PremiumGrade Hand Crimp Tool
  • Part Number: 690081090
  • Suitable for 4–26 circuits, 28–26 AWG ribbon cable
  • Ensures consistent and reliable termination
  1. Arbor Press Fixture
  • Part Number: 690201902
  • For manual press operations with higher precision
  1. Semi-Automatic Bench Press PB14
  • Part Number: 691271001
  • For production environments with auto de-reeling options

:pushpin: Assembly Tips

  • Align the ribbon cable precisely with the connector slots.
  • Ensure the cable is flat and not twisted.
  • Use the press tool to close the connector evenly and fully.
  • Inspect the termination visually to confirm all contacts have pierced the insulation.

For details, please refer to the datasheet 987650-4753 and assembly guide.

Thanks for help.